Lower Production Costs with Custom Roll Forming Services

Discover the advantages of custom roll forming, a process that gradually bends flat metal sheets into precise, uniform profiles through a series of mated tool dies.

Why Choose Roll Forming?

Custom roll forming is the most economical method for producing high volumes of angles, channels, and other long components. Here's what sets it apart:

  • Custom Shapes & Tooling: Tailor designs to meet your specific needs.
  • Material Versatility: Work with a wide range of materials.
  • Durability: Create products built to last.
  • Universal OEM Profiles: Standardize parts for various applications.

With well-designed custom roll form tooling, you can eliminate the need for slow, expensive secondary operations, significantly lowering your production costs and reducing lead times.

Experience the efficiency and cost-saving benefits of custom roll forming services today! 

Talk to a Roll-Forming Expert at Dahlstrom

Your company needs an efficient and cost-effective way to produce metal components. Whether your design is simple or complex, Dahlstrom Roll Form helps you create the parts you need. We work with you to produce high-quality metal components every step of the way — from coil to crate.  

 

Reliable Custom Roll Forming: Get Top-Quality Parts, Fast

Dahlstrom - Nearly 120 Years of Expertise at Your Service

Custom Roll Forming Services

Why Choose Dahlstrom for your custom roll forming needs? 

Here's a few reasons:

  • Reliable Delivery: Get your parts on time, every time. We boast a 99.5% on-time delivery rate (industry standard is 70-80%). 
  • Quality Parts: Experience exceptional precision with our industry-leading PPM defect rate of less than 4,000. 
  • Reduced Costs: Optimize your production with efficient roll forming and minimize waste. 
  • Seamless Inventory Management: Let us manage your inventory with our tailored vendor-managed programs.
  • Custom Packaging: Ensure your parts arrive damage-free with our custom packaging solutions. 

Unparalleled Expertise

  • Early Design Collaboration: We partner with you from the design phase to optimize your roll forming process. 
  • Custom Solutions: Get exactly what you need. We offer custom roll forming for various thicknesses, lengths, and can integrate secondary operations. 
  • Vast Profile Library: Choose from over 1,400 existing profiles or develop a custom solution with our expert team.

 

Custom Roll Forming Services Tailored to You

At Dahlstrom, we engage early in your design phase to provide custom roll forming services that meet your unique specifications and optimize production efficiency. Our capabilities include:

  • Material Thickness & Part Lengths: We roll form sheet metal thicknesses from .016” to .200” and produce shapes up to 40 feet long, with precision cutting to specific lengths within +/- .020".
  • Secondary Operations: Incorporating holes, notches, and cut-outs either pre-punched in-line or post-punched using near-line secondary processes, depending on complexity and pattern.
  • Extensive Profile Selection: Benefit from our collection of over 1,400 sets of Dahlstrom-owned tooling, available for immediate use without additional tooling charges or startup delays.

If you need custom shapes, our team will work with you to develop solutions that meet your specific requirements and maximize your production time.

Resource: Want to learn how to design a quality roll formed part? Download our guide below:

how to design a great roll formed part - download button


LOOKING FOR MORE INFORMATION?

 If you’re still not sure that roll forming is right for you, or simply want to gather more information first, feel free to check out some of our helpful resources below: