DESIGN A GREAT PART WITH CUSTOM ROLL FORMING

You need a metal part that’s produced efficiently and with great repeatability. It doesn’t need to be fancy, but it needs to be affordable and made on schedule. It sounds like you need custom roll forming. 

Download the ebook: How To Design a Great Part With Custom Roll Forming

Get instant access to our complete design guide for engineers and product designers.

In this ebook, you’ll learn how to create roll formed components that are cost-effective, manufacturable, and performance-driven.

Inside the full ebook, you’ll find:

  • How to design a uniform profile from end to end

  • Ways to simplify your punch pattern (or eliminate holes where possible)

  • Why choosing commercially available metal specs keeps costs under control

  • How long part lengths impact tooling, handling, and total part cost

Download the guide now to see each of these sections explained in detail, with practical best practices for designing an affordable, streamlined roll formed part.

Simply fill out the form to access your eBook.

 

Efficient and Affordable Roll Forming Design

In making a great roll formed part, you’ll want:

Readily Available Materials

A great roll formed part will be made of a material that’s readily available in coil or sheet form. This is the easy part.

The hard part is choosing a metal that can tolerate bending to the desired radius. In general, the more ductile the better.

Generous Tolerances

The #1 rule of tolerances for efficient and affordable parts is to make them as loose as possible while maintaining proper functionality and quality expectations.
 

Compatible Design

Follow the 10 design “rules” as closely as possible. 

 

 

To learn more, grab your guide today!